AIRTEC CAPABILITY / 02

Modular Clean Room System manufacturer

Airtec Solutions creates controlled environments that prevent contamination for pharmaceutical companies, healthcare centres, biotechnology firms, electronics companies, and research facilities throughout India.

ENGINEERED AROUND YOUR PROCESS

Controlled environments built to perform.

Our modular cleanroom systems combine engineered panels, sealed interfaces, controlled airflow and practical access planning. Each cleanroom is developed around the required cleanliness classification, temperature, humidity, pressure differential and process needs.

What this solution delivers

Flexible modular construction for future changes
Smooth, sealed and cleanable internal surfaces
Airflow and pressure strategy aligned to the process
Single-point coordination from design through handover

Typical applications

Pharmaceutical production
Medical device manufacturing
Biotechnology and research
Healthcare and laboratory environments

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MODULAR CLEAN ROOM SYSTEMS

Controlled environments engineered for your process.

If you are looking for a Modular Clean Room System supplier and integrator, Airtec Solutions creates controlled environments that prevent contamination for pharmaceutical companies, healthcare centres, biotechnology firms, electronics companies, and research facilities throughout India. We are based in Pune, Maharashtra. We coordinate cleanroom systems that follow ISO 14644 classification standards, cGMP guidelines, and the specific rules that our customers need to meet. This includes wall panels, ceiling systems, airflow control, doors, and monitoring equipment sourced and integrated according to the project.

Since 2011, our design and installation teams have completed cleanroom projects that mix engineering with practical and quick execution so your facility starts working without unnecessary delays.

Discuss your cleanroom project ↗

THE BASICS / 01

What Is a Modular Clean Room System?

The term "modular clean room system" refers to an artificially constructed enclosure that utilizes insulated ceiling and wall panels, HEPA or ULPA filters, and air conditioning units, as well as doors and windows that are tightly sealed to prevent any leakage. Distinct from ordinary construction made of brick or mortar, this system is assembled from standardized components. The main advantage of this system is that any stage of its construction is faster and simpler compared to a brick or mortar fabrication, which makes it possible to make configuration changes if necessary and expand the walls of the clean room when more space is required.

To be more accurate, this system comprises systems of filters located in the air supply, which enable them to filter the air before it reaches the clean room. However, in order to keep the airflow in a controlled state, a certain airflow pressure is maintained. Moreover, one should bear in mind that air temperature, humidity, and velocity should remain within the required range, which in turn guarantees the effectiveness of the operation of such clean rooms.

CONTROLLED ENVIRONMENT

How a Modular Clean Room Keeps a Controlled Environment

Filtered air supply

HEPA filters that are 99.97 percent efficient at 0.3 microns or ULPA filters remove particles from the air before the air goes into the room.

Pressure control

Positive pressure makes sure that outside dirt does not come in, and negative pressure makes sure that dangerous or sickness-causing stuff stays inside an area.

Sealed panels and joints

Panels made of GI, PPGI or stainless steel with sealed joints stop particles from coming in through the walls, ceiling or floor.

Airflow pattern

Airflow or non-unidirectional airflow is selected based on the level of cleanliness that is needed.

Continuous monitoring

Pressure difference meters and also temperature and humidity sensors check the conditions all the time to make sure the room is always within the limits that have been approved.

SYSTEM TYPES / APPLICATIONS

Modular cleanroom systems designed for different industries.

Each clean room system can be supplied as selected components such as wall panels, ceiling panels, doors, windows, pass boxes and air showers, or delivered as a complete turnkey clean room facility.

Pharmaceutical Clean Rooms

These are ISO 5 to ISO 8 rated rooms used for formulation, filling and packaging areas. They are built to meet cGMP standards for pharmaceutical production.

Modular Operation Theatres

These are operating rooms with laminar airflow ceilings, surgical pendants and antibacterial finishes. They are built to support clean surgical procedures.

Biotechnology and Research Clean Rooms

These clean rooms control contamination. They are used in research and development, tissue culture and diagnostic testing. They are ideal for laboratory work.

Electronics and Semiconductor Clean Rooms

These clean rooms use dissipative wall panels and flooring. They are built to support the manufacturing of PCBs and other precision electronic components.

Food Processing Clean Rooms

These are hygienic, easy-to-clean rooms that meet food safety standards. They are used in food production environments where cleanliness is critical.

Soft wall Clean Rooms

These are compact. Can be moved easily. They are great for labs or temporary production zones where a clean environment is needed quickly.

SYSTEM SOURCING AND INTEGRATION

Materials selected for the application.

Airtec Solutions sources modular cleanroom components and materials from established manufacturers, then integrates the selected GI, PPGI, aluminium or stainless-steel panel systems with PUF (polyurethane foam) or rockwool core insulation according to the project requirements. Panel thickness generally ranges from 50 mm to 100 mm, selected based on the cleanliness class and application involved.

01Panel systems, ceiling systems, doors and coving sourced from established manufacturers and integrated to the project.
02HEPA and ULPA filter integration, sourced from established filtration manufacturers.
03Epoxy and vinyl flooring options for static control and easy sanitation.
04Aluminium extruded framework with powder-coated or stainless steel finishes for corrosion resistance.
05Execution capacity for both small lab-scale rooms and large multi-zone facilities.
06Design, sourcing, integration, installation and post-installation validation support handled by one team, which reduces the coordination delays that come with multiple vendors.

BENEFITS

Benefits of Choosing a Modular Clean Room System

01Better contamination control through HEPA or ULPA filtration and sealed panel construction.
02A scalable design that adapts as your production or lab space needs grow.
03Faster installation compared to conventional civil construction, with minimal disruption to your ongoing operations.
04Energy-efficient airflow management that keeps running costs in check without compromising air quality.
05Regulatory readiness, since the system is designed against ISO and GMP benchmarks right from the start.
06Long-term flexibility, as panels and doors can be reconfigured or relocated if your layout changes later.

INDUSTRIES WE SERVE

01Pharmaceutical manufacturing02Hospitals and modular operating theatres03Biotechnology and research labs04Electronics and semiconductor units05Food processing facilities06Medical device manufacturing

WHY CHOOSE AIRTEC SOLUTIONS

Why Choose Airtec Solutions as Your Modular Clean Room System Supplier & Integrator

Airtec Solutions has been designing, sourcing, integrating and installing modular clean room systems and related cleanroom products from Pune, Maharashtra, since 2011. Selected clean-air equipment and components are manufactured in-house, while panels and specialized materials are sourced from established manufacturers and coordinated through one accountable project partner.

01Manufacturer direct pricing, with no middleman markup.
02A location advantage that allows quicker site visits, dispatch, and after-sales support across Pune and Maharashtra.
03Customization of room size, ISO class, panel material, and door type based on your specific project.
04Design and development, along with ongoing maintenance and support, all handled in-house.
05Proven experience across operation theaters, laminar airflow systems, pass boxes, pressure modules, and clean room doors.

FREQUENTLY ASKED QUESTIONS

Clear answers before your project begins.

01What is the difference between a clean room and a conventional clean room?+

A modular clean room is made from prefabricated panels and components that are assembled at the site. This means the installation is quicker and makes future changes easier. In contrast, a conventional clean room is built on-site using brick and mortar. Once it is complete, it is much harder to modify or change.

02Which ISO class is right for my facility?+

The right ISO class depends on what you're doing. For example, pharmaceutical filling lines usually require ISO 5 to ISO 7. General pharmaceutical manufacturing areas often use ISO 8. In electronics and semiconductor work, tighter classes like ISO 4 to ISO 6 are common. Our team reviews your process. How sensitive your product is determines the best ISO class.

03How long does it take to install a clean room system?+

Installation time varies based on the size and complexity of the room. However, modular clean rooms are generally much faster to install than traditional ones. This is because the panels, doors, and ceiling parts are made in advance and just need to be put on-site instead of being built from the ground up.

04Can an existing clean room be modified later?+

Yes. Since modular clean rooms are built from panels, not walls, it's easy to reconfigure them. You can expand a room, move walls, or change the layout with minimal disruption. This is very different from clean rooms, which require tearing down and rebuilding when changes are needed.

05Do you provide clean room systems outside Pune and Maharashtra?+

Yes. Although our main manufacturing and service area is Pune and Maharashtra, Airtec Solutions Installs modular cleanroom systems for customers all over India.